Garage Works - 12/31/2021

Marlon and I tried to get a dawn patrol in yesterday - but the gate was locked at WPB.  We even looked at Campgrounds but it didn't look like it was worth it.  So we headed back home - I made omelettes and coffee for breakfast, then I got started on a project I had been stalling on for a very long time - fixing the Narrow Wing Foiling Board.  I had toyed around with the idea of drilling a hole under the cracked boxes (front of both of them) and placing epoxy to shore up the damage - but I figured that wasn't guaranteed and it would add weight.  At this point I committed to the removal. 

Before I started on the NWFB, I cut out the slots for the new 4'8" Wing Foiling Board - these were pretty easy to do.  My only concern is relative position on the board.  The trends have been boxes moving forward - but with the flat tail and the shorter overall length, I'm not quite sure if these needed to go more forward.  I took this placement from the Go Foil website - over the boards I've made, that never steered me wrong.

Back to the long neglected repair (see - even now I'm trying to avoid this).  First step was measuring and placing landmarks for the new box placement.

Then came the really tricky part - demolition.  If something is going to get ugly, it is in this step.  I was able to cut around the boxes and loosen them up.  Thankful that I didn't have to route through the broken boxes.  I also had to remove the stickers in the tail area.

Fitting the HDF box.  Had to take the edges on the block down so I could fit it in with a carbon sheet around it.  Also took the top down so it would sit flush with the deck.

Carbon sheet cut, trimmed and ready for laminating.

And the block in place with epoxy and peel ply to take up the excess epoxy.

This was the hard part.  The rest should go fast.

Block Slots Routed Out

I routed out the slots for the reinforcement blocks.  I didn't have access to one of my kids (Noe went sailing and Marlon drove La and Noe) so I did not use a vacuum to grab the offcuts.  There was foam particles everywhere - I looked like a snowman.

These slot were pretty good - a couple of oversized spots, but I think they can help get rid of any excess epoxy.  After I cut the slots, I went surfing with Marlon, so I'll epoxy these in place tomorrow.  That should set me up for cutting out the slots for the finboxes, epoxying those in, fine sanding the rest of the board, and putting on a seal coat. That will leave glassing for early next week and sanding later in the week.  A little bit everyday and this will get done.